Bug Reports

Or at least it's trying to detect too fast because right after the message about "No FAT formatted memory stick or floppy found" I can see the messages about the drive being detected.

can you give me the relevant output from dmesg ?  goto /exec.php and execute dmesg

Here you go:

$ dmesg
Copyright (c) 1992-2013 The FreeBSD Project.
Copyright (c) 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994
   The Regents of the University of California. All rights reserved.
FreeBSD is a registered trademark of The FreeBSD Foundation.
FreeBSD 8.4-RELEASE-p7 #0: Wed Jan 15 13:44:38 CET 2014
    root@builder84.m0n0.ch:/usr/m0n0wall/build83/tmp/sys/i386/compile/M0N0WALL_GENERIC i386
gcc version 4.2.1 20070831 patched [FreeBSD]
Timecounter "i8254" frequency 1193182 Hz quality 0
CPU: Pentium II/Pentium II Xeon/Celeron (501.14-MHz 686-class CPU)
  Origin = "GenuineIntel"  Id = 0x665  Family = 6  Model = 6  Stepping = 5
  Features=0x183f9ff<FPU,VME,DE,PSE,TSC,MSR,PAE,MCE,CX8,SEP,MTRR,PGE,MCA,CMOV,PAT,PSE36,MMX,FXSR>
real memory  = 738197504 (704 MB)
avail memory = 686837760 (655 MB)
wlan: mac acl policy registered
kbd1 at kbdmux0
cryptosoft0: <software crypto> on motherboard
acpi0: <ASUS P3B_F> on motherboard
acpi0: [ITHREAD]
acpi0: Power Button (fixed)
acpi0: reservation of 0, a0000 (3) failed
acpi0: reservation of 100000, 2bf00000 (3) failed
Timecounter "ACPI-safe" frequency 3579545 Hz quality 850
acpi_timer0: <24-bit timer at 3.579545MHz> port 0xe408-0xe40b on acpi0
cpu0: <ACPI CPU> on acpi0
acpi_button0: <Power Button> on acpi0
pcib0: <ACPI Host-PCI bridge> port 0xcf8-0xcff on acpi0
pci0: <ACPI PCI bus> on pcib0
pcib1: <PCI-PCI bridge> at device 1.0 on pci0
pci1: <PCI bus> on pcib1
isab0: <PCI-ISA bridge> at device 4.0 on pci0
isa0: <ISA bus> on isab0
atapci0: <Intel PIIX4 UDMA33 controller> port 0x1f0-0x1f7,0x3f6,0x170-0x177,0x376,0xd800-0xd80f at device 4.1 on pci0
ata0: <ATA channel> at channel 0 on atapci0
ata0: [ITHREAD]
ata1: <ATA channel> at channel 1 on atapci0
ata1: [ITHREAD]
uhci0: <Intel 82371AB/EB (PIIX4) USB controller> port 0xd400-0xd41f irq 12 at device 4.2 on pci0
uhci0: [ITHREAD]
usbus0 on uhci0
pci0: <bridge> at device 4.3 (no driver attached)
fxp0: <Intel 82558 Pro/100 Ethernet> port 0xd000-0xd01f mem 0xe3800000-0xe3800fff,0xe2800000-0xe28fffff at device 10.0 on pci0
miibus0: <MII bus> on fxp0
inphy0: <i82555 10/100 media interface> PHY 1 on miibus0
inphy0:  10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, auto, auto-flow
fxp0: Ethernet address: 00:a0:c9:e5:11:75
fxp0: [ITHREAD]
vgapci0: <VGA-compatible display> mem 0xe2000000-0xe23fffff,0xe1800000-0xe180ffff irq 11 at device 12.0 on pci0
dc0: <ADMtek AN983 10/100BaseTX> port 0xb800-0xb8ff mem 0xe1000000-0xe10003ff at device 13.0 on pci0
miibus1: <MII bus> on dc0
acphy0: <ACXXX 10/100 media interface> PHY 1 on miibus1
acphy0:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, auto
dc0: Ethernet address: 00:20:78:08:46:96
dc0: [ITHREAD]
atrtc0: <AT realtime clock> port 0x70-0x73 irq 8 on acpi0
fdc0: <floppy drive controller> port 0x3f2-0x3f5,0x3f7 irq 6 drq 2 on acpi0
fdc0: [FILTER]
fd0: <1440-KB 3.5" drive> on fdc0 drive 0
atkbdc0: <Keyboard controller (i8042)> port 0x60,0x64 irq 1 on acpi0
atkbd0: <AT Keyboard> irq 1 on atkbdc0
kbd0 at atkbd0
atkbd0: [GIANT-LOCKED]
atkbd0: [ITHREAD]
pmtimer0 on isa0
orm0: <ISA Option ROM> at iomem 0xc0000-0xc7fff pnpid ORM0000 on isa0
sc0: <System console> at flags 0x100 on isa0
sc0: VGA <16 virtual consoles, flags=0x300>
vga0: <Generic ISA VGA> at port 0x3c0-0x3df iomem 0xa0000-0xbffff on isa0
uart1: <16550 or compatible> at port 0x2f8-0x2ff irq 3 on isa0
uart1: [FILTER]
acpi_throttle0: <ACPI CPU Throttling> on cpu0
Timecounter "TSC" frequency 501140617 Hz quality 800
Timecounters tick every 1.000 msec
IPsec: Initialized Security Association Processing.
IP Filter: v4.1.34 initialized.  Default = block all, Logging = enabled
md0: Preloaded image </mfsroot> 22241280 bytes at 0xc0e17fd4
usbus0: 12Mbps Full Speed USB v1.0
ugen0.1: <Intel> at usbus0
uhub0: <Intel UHCI root HUB, class 9/0, rev 1.00/1.00, addr 1> on usbus0
acd0: DVDR <HL-DT-ST DVDRAM GSA-4082B/A208> at ata1-master PIO4
acd1: DVDR <Optiarc DVD RW AD-7200A/1.06> at ata1-slave PIO4
uhub0: 2 ports with 2 removable, self powered
Root mount waiting for: usbus0
Root mount waiting for: usbus0
ugen0.2: <Kingston> at usbus0
umass0: <Kingston DataTraveler 2.0, class 0/0, rev 2.00/2.00, addr 2> on usbus0
Trying to mount root from ufs:/dev/md0
da0 at umass-sim0 bus 0 scbus0 target 0 lun 0
da0: <Kingston DataTraveler 2.0 1.00> Removable Direct Access SCSI-2 device
da0: 1.000MB/s transfers
da0: 953MB (1952768 512 byte sectors: 64H 32S/T 953C)
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: link state changed to UP
fxp0: link state changed to DOWN
fxp0: Microcode loaded, int_delay: 1000 usec  bundle_max: 0
fxp0: link state changed to UP

I'm using the same thumb drive which I used with the 1.3x branch. As you can see it is detected but m0n0wall isn't using it for the config files for some reason. I also copied the conf directory to a floppy disk and m0n0wall saw that so the conf files are good.

I just noticed I posted in the wrong group. Could someone move this to the correct group or delete it entirely?

We just tried to upgrade from 1.34 to 1.8.1 cdrom, but we had the same issue: Config was not read from usb memory stick.